Conveyors
Scheduled and preventive inspections on conveyor belts. Scheduled and preventive conveyor inspections are regular procedures to ensure safe and efficient operation of conveyors. Replacement and splicing textile and steel cord conveyor belts is a necessary process to replace damaged or worn sections of the belt and ensure continued operation. The goal is to achieve a strong, durable bond that keeps the structural integrity of the conveyor belt.
Scheduled and preventive inspections on conveyor belts.
Scheduled and preventive conveyor inspections are regular...
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Scheduled and preventive inspections on conveyor belts.
Scheduled and preventive conveyor inspections are regular procedures to ensure safe and efficient operation of conveyors.
Why perform this service?
A visual inspection is carried out to detect wear, damage and obstructions.
What results can I get?
Conveyor tension and alignment are checked. Lubrication and cleaning of the components is carried out. Safety systems are evaluated and findings are recorded to take corrective action.
Replacement and splicing of textile and steel cable conveyor belts.
Replacement and splicing textile and steel cord conveyor ...
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Replacement and splicing of textile and steel cable conveyor belts.
Replacement and splicing textile and steel cord conveyor belts is a necessary process to replace damaged or worn sections of the belt and ensure continued operation.
Why perform this service?
During this process, deteriorated sections are removed, and splicing is performed to join the new sections together. For textile ones, splicing methods such as overlapping or mechanical splicing with staples are used. In the case of those with steel cord, splicing techniques using vulcanization or mechanical connectors are used.
What results can I get?
The goal is to achieve a strong, durable bond that keeps the structural integrity of the conveyor belt.
Minería
Thickness measurement.
Thickness measurement is a process used to determine the thickness dimension of an object or material. It is done through the use of specialized measuring instruments, such as thickness gauges or micrometers, which allow precise readings to be obtained.
Why perform this service?
Thickness measurement is crucial as it helps ensure the quality and conformity of the materials used. It is carried out by placing the measuring instrument in direct contact with the object or by using non-contact measurement techniques, such as ultrasonography.
What results can I get?
The results obtained allow us to carry out wear evaluations, identify areas of corrosion or determine the uniformity of an object in terms of its thickness.
Radiographic shots of splices and damage to belts with steel cables.
Radiographic imaging of splices and damage to steel cord ...
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Radiographic shots of splices and damage to belts with steel cables.
Radiographic imaging of splices and damage to steel cord belts is a non-destructive inspection method used to evaluate the integrity of conveyor belts. Industrial radiography is used to obtain high-resolution images of the splices and affected areas.
Why perform this service?
This makes it possible to detect possible faults, such as cracks, wear or damage to the steel cables. Radiographic shots provide detailed information on the condition of the tape, helping to make informed decisions about repairs or replacements.
What results can I get?
Additionally, they facilitate early identification of potential problems, reducing the risk of catastrophic failures and ensuring safe and efficient operation of conveyor belts.
Repair of specific or longitudinal damages with polymers.
The repair of punctual or longitudinal damage with polyme...
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Repair of specific or longitudinal damages with polymers.
The repair of punctual or longitudinal damage with polymers is a process used to restore the integrity of damaged surfaces or structures.
Why perform this service?
Special polymers, such as epoxy resins or high-strength adhesives, are used to fill and seal the affected areas. These polymers are applied directly to the damage and adhere strongly to the surface, creating a long- lasting, strong repair.
What results can I get?
Polymer repair is effective for correcting cracks, holes or breaks in various materials, such as metals, plastics or concrete. Additionally, this technique avoids the need to completely replace damaged parts or structures, resulting in cost and labor time savings.
Protection of belts with polymers.
Polymer belt protection is a process by which polymer coa...
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Protection of belts with polymers.
Polymer belt protection is a process by which polymer coatings are applied to conveyor belts to increase their durability and strength.
Why perform this service?
The polymers form a protective layer that acts as a barrier against wear, abrasion and corrosion. Polymer coating can also provide anti-slip properties and improve drag. This technique helps extend the life of the belts, reduce maintenance downtime, and improve the overall efficiency of the conveyor system.
What results can I get?
Polymer coatings can be adapted to different working conditions and specific industry requirements.
Hot vulcanized damage repairs.
Hot vulcanizing damage repairs are a process used to rest...
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Hot vulcanized damage repairs.
Hot vulcanizing damage repairs are a process used to restore the integrity of damaged conveyor belts. A hot vulcanizing method is used to bond and repair affected sections of the belt. During the process, heat and pressure is applied through a vulcanizing press, allowing repair materials, such as rubber patches and adhesives, to fuse with the belt.
Why perform this service?
This creates a strong, durable bond that restores the strength and performance of the belt.
What results can I get?
Hot vulcanized damage repairs are effective in correcting localized cracks, cuts and wear on conveyor belts, thereby extending their life and avoiding the need to replace the entire belt.
Replacement of cut detector antennas.
Replacement of cut detection antennas on ore conveyor bel...
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Replacement of cut detector antennas.
Replacement of cut detection antennas on ore conveyor belts is a crucial process to maintain effective detection of cuts on the conveyor line. Existing antennas are removed and new antennas are installed at strategic points along the conveyor belt.
Why perform this service?
This ensures accurate and timely detection of any outages or interruptions in ore flow. The change is made following safety procedures and the correct alignment and connection of the antennas is guaranteed.
What results can I get?
This helps maintain continuous and safe operation of the conveyor belt in the mining industry.
Maintenance and replacement of scrapers.
Maintenance and replacement of scrapers are important pro...
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Maintenance and replacement of scrapers.
Maintenance and replacement of scrapers are important processes in the care and optimal performance of conveyor belts. Scrapers are devices used to remove materials stuck to the belt, such as dust, debris or spills.
Why perform this service?
During maintenance, existing scrapers are inspected, cleaned and adjusted to ensure proper contact with the belt. In case of excessive wear or damage, the scrapers are changed, installing new devices that ensure effective cleaning and prevent possible blockages.
What results can I get?
These maintenance and scraper replacement actions help minimize contamination, premature wear and operational problems on conveyor belts.
Recovery of motherboard from chutes.
Chute motherboard recovery is a process used to restore o...
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Recovery of motherboard from chutes.
Chute motherboard recovery is a process used to restore or repair the chute motherboard that is worn or damaged.
Why perform this service?
The motherboard is the main structure that provides support and resistance to the chutes used in material transfer in the industry. During recovery, techniques such as welding, coating with wear-resistant materials or replacing affected sections can be applied.
What results can I get?
This helps extend the life of the motherboard and ensure its efficient and safe operation. Recovering the motherboard from chutes is essential to maintain structural integrity and avoid problems such as leaks or blockages in the flow of materials.
Minería
Skirting.
Skirting is a procedure performed to replace existing skirts on conveyor belts.
Why perform this service?
Skirts are components located on the sides of the belt that prevent material dispersion and help maintain a clean and safe environment. During replacement, worn or damaged skirts are removed and new skirts are installed, ensuring a proper fit and secure fixation.
What results can I get?
This helps prevent spills, reduce contamination and maintain efficient material flow. Skirting is performed following safety practices and can be performed during scheduled maintenance to minimize conveyor downtime.
Minería
Replacement of side rails.
Replacement of side rails is a process carried out to replace the existing guards on conveyor belts.
Why perform this service?
The side rails are lateral components that prevent the dispersion of material and ensure controlled flow along the belt. During replacement, worn or damaged side rails are removed and new side rails are installed, ensuring a proper fit and secure fixation.
What results can I get?
This helps prevent spills, reduce contamination and maintain efficient and safe material transfer. Changing the side rails carried out as part of the scheduled maintenance of the conveyor belts, guaranteeing their correct functioning and prolonging their useful life.
Minería
Replacement of scrapers.
Replacing scrapers on conveyor belts is a key procedure to maintain system efficiency and proper cleanliness.
Why perform this service?
During the process, worn or damaged scrapers are removed and new scrapers are installed to ensure effective belt cleaning. The position and pressure of the new scrapers are adjusted to ensure optimal contact with the belt surface
What results can I get?
Changing scrapers helps prevent unwanted material buildup, minimizes belt wear, and improves conveying system productivity. Additionally, it helps maintain a safe and clean work environment.
Minería
Maintenance of impact beds.
Impact bed maintenance is a crucial process to ensure proper operation of conveyor belts.
Why perform this service?
Impact beds are components designed to absorb and mitigate the impact of falling material onto the belt. During maintenance, impact beds are inspected for wear, damage or misalignment. Necessary adjustments and repairs are made to ensure proper operation. Components are cleaned and lubricated, and worn items such as impact bars or rubber pads are replaced.
What results can I get?
Regular maintenance of impact beds helps prevent belt damage, reduce wear, and ensure efficient material transfer.
Minería
Replacement of aligners.
Replacing aligners on conveyor belts is an essential process to maintain correct belt alignment throughout the system.
Why perform this service?
Aligners are devices designed to adjust and correct belt deviations, preventing premature wear and performance problems. During the replacement, worn or damaged aligners are removed and new aligners are installed to ensure proper alignment.
What results can I get?
New aligners are fitted and calibrated to ensure precise operation. Changing aligners helps reduce misalignments, prevent belt damage, and improve the efficiency of the transportation system.
Replacement of load and return rollers.
Replacing load and return rollers on conveyor belts is a ...
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Replacement of load and return rollers.
Replacing load and return rollers on conveyor belts is a fundamental process to maintain smooth and efficient operation of the system.
Why perform this service?
The load and return rollers are rollers located at the bottom and top of the belt, respectively, that provide support and guide the path of the belt.
During replacement, worn or damaged idlers are removed and new idlers are installed to ensure proper contact with the belt. New idlers are adjusted and aligned to ensure precise belt tracking.
What results can I get?
Changing load and return rollers helps prevent deflections, reduce belt wear and maintain a constant, reliable flow of transported material.
Minería
Replacement of bearings.
Replacing bearings on conveyor belts is an essential process to maintain smooth and reliable operation of the system.
Why perform this service?
Bearings are key components that allow the movement and rotation of the rollers on the belt. During the change, worn or damaged bearings are removed and new bearings are installed to ensure optimal performance. The housings are inspected and cleaned before installing the new bearings. Appropriate lubricant is applied and the clearance is adjusted correctly.
What results can I get?
Replacing bearings helps prevent premature failure, reduce friction, and extend the life of conveyor belt components.
Minería
Replacement of pulleys.
Changing pulleys on conveyor belts is a crucial process to maintain the correct functioning of the system. Pulleys are components that guide and support the belt, providing traction and direction to the movement.
Why perform this service?
During replacement, worn or damaged pulleys are removed and new pulleys are installed to ensure proper contact with the belt. Alignment is checked and belt tension is adjusted to ensure optimal performance.
What results can I get?
Changing pulleys helps prevent deflection, minimize uneven tension, and extend conveyor belt life. In addition, it helps maintain efficient and safe material transfer.